This project involved the design and fabrication of a wooden toy car with a focus on simplicity, functionality and manufacturability. The process began with research into existing toy designs and an analysis of safety and ergonomics, particularly considering the needs of young children. Initial sketches were produced to explore form and movement, followed by a scaled cardboard prototype to test proportions and assembly methods. Based on these outcomes, the final model was designed with clear constraints, including safe edge geometry, easy handling, and durability under repeated use. The structure was intentionally simplified to allow efficient manufacturing through laser cutting and manual assembly.
Material selection played an essential role in this project. Wood was chosen not only for its sustainability and natural aesthetics but also for its suitability for CNC and laser cutting processes. Dimensions were refined to ensure structural strength, while all surfaces were rounded to enhance safety during play. The toy car was assembled using interlocking joints, eliminating the need for complex fasteners and making the product suitable for small-scale production. Throughout the process, prototype feedback led to minor revisions in wheel alignment, axle spacing and overall stability, ultimately improving both visual quality and functional performance.
The project provided valuable practical experience in prototyping and manufacturing, particularly in translating 2D laser-cut profiles into a 3D object with moving components. It strengthened skills in design thinking, problem-solving and iterative development, while also highlighting the importance of material behaviour in physical models. The final outcome is a safe, sturdy and visually appealing wooden toy car suitable for educational use or small-scale commercial production, demonstrating a clear link between design intention and real-world fabrication.

The objective of this project was to design and fabricate a safe, durable, and visually engaging wooden toy car that could be manufactured using efficient production methods such as laser cutting. The aim was to create a child-friendly product with ergonomic handling, rounded edges for safety, and simplified assembly using interlocking joints. Sustainability and material efficiency were key considerations throughout the process, resulting in a prototype that balances playfulness with functional engineering principles.